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tv   [untitled]  BELARUSTV  July 18, 2024 12:20am-12:50am MSK

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and spain. yes, compared to western countries, belarus is often several times cheaper. but, of course, there is still work to be done. for example, reduce dependence on imports. if we return to the same greenery, greenhouses are actively being built and modernized in the country so that belarusians always have tasty, high-quality, affordable and, most importantly, their own products on the tables. anton malyuta and grigory kristofovich. area of ​​interest. and that's all for today. watch the area of ​​interest three times a week, tuesday, wednesday and thursday. good luck! you in business and see you.
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each of us has a toy that is associated with childhood, however, when we become parents ourselves, we begin to think not only about functionality and appearance, we also begin to worry about the issue of quality. we will find out how toys are made right now. good afternoon my name is
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sergey shevlev, i am a father of many children, our house is full of toys, i would really like to get to the project and see how toys are made, how safe they are and whether it is worth making a choice in favor of belarusian manufacturers. hello hello, as they say, where else can you meet a large family, either in the park on a walk, or in a toy store, right? yes, this is the place, yes, the place. please tell us about your family? well, we have three children, matthew, mira, and varvara and my wonderful wife, irina. please tell me, in general, how many toys do you have at home? great amount. in fact, our second floor is dedicated to children's playrooms, and that's basically where all our toys are stored. and belarusian toys how much production? well, they predominate, mostly our toys are made in belarus. tell me, are
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you generally interested in learning how belarusian toys are produced from start to finish? it would be very interesting, and as a father, i am also interested in knowing how these toys are made, so. today the fathers are coming to us to find out how toys are made, well, let's go guys, and then you can look at the toys for yourself, dad will definitely buy you at the end of the evening, we agreed, we always want to see what we buy, yes, for what we give money is what my children play with, just look at it from the other side. hello, hello, pavel, andrey, sergey, it’s very nice, yes, mutually, i brought our hero, who wants to know everything, in general, like me, about the enterprise, tell us a little about it, this is a belarusian manufacturer of children’s plastic toys.
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the history of our company begins in ninety-eight and for 26 years we have been producing children's toys and working in this direction. in addition to children's toys, of course, we also produce some products for belarusian automobile industry, mechanical engineering, even so, products for household purposes, but our main assortment is toys, in general there is a lot of assortment, the assortment of toys includes more than 4,000 articles of different product groups, ranging from construction sets, cars, educational toys, bowling chairs, even electric cars we produce toys for the sandbox. a very large assortment for different age groups, i used to think that we have a lot of toys at home, it turns out 4,000 is a lot, but tell us, how do you predict what will the child like it? there is a saying, we can never have too many toys, any child will confirm this, parents probably don’t like it very much, but
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in fact it is true, we study what is produced in general on the toy market by various other manufacturers, famous brands, we conduct surveys, we talk with... with teachers in kindergartens, we organize focus groups in which we really study what children like. a toy at the moment should not only serve as a toy, it should develop the child and develop in different directions. why exactly did they decide to make toys from plastics, not from wood, not from some other materials, but from plastics? well, initially, back in ninety- eight, our founders, enterprises began producing precisely ... mass toys, they liked it, looked at it, and it’s not so easy to repeat, this is a complex production, as you will see today, it was very interesting to start from the simple and move, move further and further, it all started with a simple pyramid,
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the question is also: sales markets, how much what countries do you supply your products to? on how many continents do people know about your toys? i think they know it everywhere, even in antarctica. there are employees whose children once played or play with ours, this is reliable information, we are incredibly interested in knowing where it starts, probably with an idea, that’s right, let’s show you all the stages of production , let’s start with the design department, where to go, right, left , left, right, come on, in fact, i have never been to such enterprises, what i expect to see, perhaps, to plunge into childhood, to be that little child, maybe, who somewhere in the depths of my soul i remained, to see, to be in... toys, we are now in the design department, in this department they develop toys, the idea arises in the marketing department, after that in the design department he develops the toy itself. the process of developing a toy
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and developing technological equipment itself consists of certain stages. let's go through the very first stage, the stage associated with the development of 3d design. guys, they are developing here. that is, they get a task, so for example, now mikhail is developing a new direction, soyuz cartoon, this is a well-known character, the cat matrossky, accordingly, using a special program, mikhail draws every element of the cat, after we have created and developed a 3d model, this model needs to be felt with your hands, to simplify presentation, it is necessary to grow it on a special printer, well, we call the growing process, in fact it is 3d printing. 3d printing allows us not only to evaluate the appearance, overall dimensions, but also
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the functionality of the toy, that is, to twitch your arms, twist your head, legs, it often seems that something is missing, and you add some additional action, that is, so that the character bends... not to break, but this will also hold up a lot, this pla plastic, and therefore biodegradable plastic, which when released into the environment, after 2-3 years it decomposes, seriously, how long does it take to print such a toy, this toy will be printed somewhere around 5-6 hours, but there are parts that take a week to print, then this toy it is checked again, studied at a special technical council, and decisions are made.
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it’s true, we are all children, and i think that even the fact that we have completely grown up as a child who creates toys does not kill these little consumers in us, everything that we wanted to play in childhood, we are now embodying it in life, when i talk about my work, i say, i have a wonderful job, this is the kind of work in which i can remain a child and play, and we are all guys here, healthy adult guys, we here we all play with the constructor. we play with cars, we check and test all this on ourselves, a show where they fight not with the help of
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physical force, we stay on the subject of hockey, and i’m the first, just like that, we try, the khl team representing kazakhstan, kazakhstan, borys, boris, absolutely that’s right, we’ll play more lively, so quantity will turn into quality. name the athlete who is encrypted in this picture. messi, absolutely right, lionel messi, a show where the main weapon is intelligence, but activity will also play a role. difficult, most difficult question, three step. name the only belarusian football referee who regularly works in the group stages of uefa club tournaments. i know him, this is ivanov, this soviet
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athlete is recognized as the best hockey player of the 20th century according to the international hockey federation. sergey, i think vladislav trisyak. absolutely right, vladislav trits. watch the intellectual and sports project “ head game” on our tv channel. only for our tv viewers, we choose the best routes. it’s hard to believe, but once upon a time there were ancient forests on this land, we are in lavender oil, rose oil, in this rare stone iconostasis for belarus, is not just a whole historical era, but a piece of the soul of every parishioner. in one icon , local families donated money to other pilgrims to show how extraordinarily wonderful our country is. the poet wrote 17 poems here, which were included in two cycles: old belarus and. st.
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nicholas protects the city from various misfortunes for many years. watch the program cities of belarus on the belarus 24 tv channel. it turned out earlier that it is not so difficult and that this process is simple, it seemed that they were molded without plasticine, well, that’s fine, let’s go into production, but in fact the process is very exciting, very complex, and you really understand why belarusian toys, they are so with a soul , probably further, to this toy. has already been implemented on the machine, we also need to do an additional large amount of work, that is
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, this toy, after it has been approved, it is already delivered to the next structural unit, we are developing 3d mold models, a mold is a tool with the help of which, on injection molding machines , the parts that we came up with are directly produced, and from these parts the game will be assembled. guys, accordingly, get a 3d model, so let’s go to evgeniy, now he is using special software, he is developing a 3d model. a mold, that is, accordingly he receives a character, in this case a 3d model of a mold, here on the character’s body, the mold is made of metal, there are different metals, that is the main forming plates are made of high-quality metal with great hardness, accordingly this metal
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should provide a long lifespan, the number of closures, that is... the number of castings that we want to receive, after we have drawn up the drawings that are necessary, the information arrives already in the next department, these are the guys who are developing control programs for machine tools, yes, yes, absolutely right, that is, in the tool shop that we have, so the guys write the controls programs so that this machine processes parts, this is... now supposedly the machine shows that it is cutting, right, yes, yes, yes, yes, and, accordingly, you can immediately see here if you have , let's say, some kind of mistake, then you correct it here already, we are engaged in the selection of tools, materials, workpieces, mainly selection of tools, cutting mode, it dawns on me how many people
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are involved and how much work it takes to make one small tiny part , absolutely right, that is, a bunch. specialists, they are in principle, everyone is a professional in their field, if i say that i’m surprised, it’s an understatement, this is a huge work and not the work of just one person, the work of an entire team, well , we’ll probably go to the presform production after all, all we have to do is find andrey , let's go look for andrei, let's go, andrei, we learned everything about how it is designed, we saw a lot, we are already in shock. you liked it, i hope so, a lot of interesting things, listen, well, you start to think completely differently about how a toy is made, tell us what awaits us here, here we have a production building, two divisions, a tool shop , the production shop itself, where toy parts are cast, there are as many of these molds
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as you have, basically one part is made on one mold. different molds are used, wow, but i remember what they told us, one mold can produce up to several million parts, during design it is predicted how long it should work, because of this the material is selected, the more products need to be made, the stronger material is needed, but the sizes are different, look, that is, yes, for a small part , a small mold size is enough, for large parts, large molds are needed, well , here we come to the tool...
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which are made in our procurement workshop, that is, from a sheet of iron alloy steel, here there are blanks, they are processed, polished, after that these blanks go to our equipment, something will be made there, they are produced on high-precision equipment, the accuracy of our equipment is 0.1 mm, this is an error, the positioning error of these machines is from mm. there is even more accurate equipment there, 5 microns 0.5 mm , the positioning accuracy of that machine is like in toys, it would seem that a child would not notice this, and even an adult, such accuracy is needed down to some hundredths of microns, but
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here it is so , we are in a production workshop, but what is the general area you have here? this is also productivity, we use one of the most modern equipment in our workshop, is it possible to see what a children's toy is made of? here with us
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there is a storage area for the daily requirement of material, it is unpacked in a container and after unloading it is supplied to each injection molding machine; the material flows through these pipes. here are the containers into which the primary raw materials are dispensed from the bags, here it is, its original form is like this, plastic granules, snow-white, without any, without garbage, without unnecessary additives, if somewhere a child takes a toy from mouth, then it’s safe, well, of course it’s not safe to swallow, i wasn’t planning on not swallowing, but that’s how it works safely. tested on myself, i even decided to bite a little bit of one granule, of course i didn’t swallow it, because this is absolutely forbidden to do, what i want to tell you is, yes, in my opinion, everything is natural, everything
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is safe, you see, i’m alive and well, still with you. sergey, more than thirty types of plastic, yes, but why so many? plastics, they differ from each other in rigidity, impact resistance, elasticity, depending on what the toy or part should be. we select a certain material, as for me, there has always been plastic plastic, there are 30 of them types, i'm gentlemen in shacks, let's move on, today there are 13 machines in the production workshop, of which 91 are automatic thermoplastics, the rest are extrusion blow molding machines, this is one of the automatic thermoplastics, that is , it is poured and mixed. yes, here we see, a whole bunch of pipes goes here, the dye is in the barrel, the dosing is set to where the time is counted, so that
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you don’t have to guess what it’s for, each machine has an operating card, where there are photographs of this car, and there is a name, here it is such a beautiful car will turn out, in production - units are involved, which, well, if we speak in dry numbers, then they have a clamping force of 900 tons, well, if we speak in dry terms, but when we talk about things that are clear to us, this is 12,000 people, can you imagine, 1200 people arrived in one place in order to squeeze and make this small part, it melted, took the given shape, cooled down again, colored some more, but tell us about this plastic itself, we have all the plastics that can be used for... use
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in the production of plastic, which is already used for dishes, well, it’s just a bomb. this technology is that the robot places a form-building label like this, it’s not paper, it’s also a plastic label, it’s polypropylene, the film is put inside the mold, then polypropylene is fed, it becomes one whole, and... it’s still hot, which no, well, it ’s not hot, it’s not hot yet, it’s not hot anymore, it’s not hot anymore, this film, look, you can’t snag it, you can’t break it, it doesn’t care about water,
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it’s not afraid of anything, it doesn’t have a seam, it looks like it’s ordinary put a sticker on a toy, but nothing complicated, but they got confused, they went to the extent of not only sticking this sticker, but so that the child could not peel off this sticker later, you have one half, the body of a motorcycle, and the wheel, the wheel. in order to fold and pack correctly, you must first study the operation card, so the operation card indicates, before packing, where to pay attention, in order for the part to be of high quality, how to properly place it during storage or during time to move to the assembly shop, and as i understand it, quality control takes place here. by how the part is pressed, how the part is produced, it would be correct to say how it is produced, the primary quality control is carried out by the operator on the machine, it is here, exactly here, that you need to pay
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attention. yeah, that means, for the color standard, there is a standard, black, there is, the pedal should be well painted without streaks, we evaluate, it is well fed, check the hole for the screws, we check, there is a hole on the reverse side side, here are the holes for the screws, this is also what this is for, this is for the axles, this is where the wheel is installed, okay, we check the address, well, everything is there, everything is there, then the occurrence of overfilling, underfilling and others. ok, hold on, well, here we are at one , we won’t report, because everything is from the assembly shop sections, we have the hero of today’s project and day, this is a father with many children, who is
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absolutely interested in everything about toys, what’s the question? i’m very interested in how the process itself happens, this is how you have it all set up, why in the box contains exactly the same parts that we buy at the counter. before getting into your hands, the parts are delivered from a warehouse, a warehouse for semi-finished products. at the warehouse , each part is assigned its own address. in general , our company has implemented a vms system. warehouse management system, a warehouse management system that allows you to track the location of a part and its parts online.
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but in general, approximately how many sets need to be made per shift, as i understand it , a shift is 8 hours, a shift is 8 hours, depending on the size of the constructor in general we have certain production standards for each toy. sergey, tell me if it’s difficult for you - well , in fact, there seems to be nothing difficult, if you do the same work for 8 hours in a row, you can make a mistake... you miss it, i’m already missing it, you’re already missing it, you’ve worked for 5 minutes, and you’re already missing it, for a short period of time this can be done when you sit there for a few minutes, but eight-hour shifts, i don’t know how they work here, before throwing them into the container - the elements need to be looked at their quality, that is, quality, yes visually, a very quick visual inspection, hold the carrot, i looked, it’s good, hold it,
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good... somehow you arbitrarily admit that maybe there’s something wrong put there somewhere -that won’t work, but there’s no such thing here, when we were given the opportunity to screw the wheel covers to the wheels using a mobile phone, i was just ready to just do it, take it and connect it, i like it so much, now we’re in
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the printing section there. where a drawing is applied using special equipment on the parts, well, to be honest, i thought that these parts, maybe there are people sitting somewhere who apply it manually, you have robots doing it all, as automated as possible, as safe as possible, in this room there is ultrasonic equipment for gluing parts , directly on this...

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