each of us has a toy that is associated with childhood, however, when we become parents ourselves, we begin to think about more than just functionality. form, we are also beginning to worry about the issue of quality; we will find out how toys are made right now. good afternoon, my name is sergey shevlev, i am a father of many children, our house is full of toys. i would really like to get to the project and see how toys are made, how safe they are and whether it is worth making a choice in favor of belarusian manufacturers. hello! hello, as they say,

where else can you meet a large family , either in the park on a walk, or in a toy store? yes, this is the right place, this is the right place, please tell us about your family, well , we have three children, matthew, mira, and varvara and my wonderful wife irina. and please tell me, in general, how many toys do you have at home, a huge number, in fact, our second floor is reserved for playrooms for children, and that’s where the main storage areas are. there are all our toys, but how many belarusian-made toys are there? well prevail in we mainly have toys made in belarus. tell me, are you generally interested in learning how belarusian toys are produced from start to finish? it would be very interesting, i, as a father, am also interested in learning how these toys are made, so today fathers come to us to find out how toys are made, so let’s go, guys, and then you can see enough here.

dad will definitely buy you some toys at the end of the evening, we agreed, i always want to see what we buy, yes, what we give money for, what my children play with, just look at it from the other side, hello, hello, pavel, andrey, sergey, it’s very nice, yes, mutually, i brought you ours. a hero who wants to know everything, in general, like me, about the enterprise, tell us a little about it, this is a belarusian manufacturer of children's plastic toys. the history of our company begins in ninety-eight and for 26 years we have been producing children's toys and working in this direction. in addition to children's toys, of course, we also produce some products for belarusian automobile industry, mechanical engineering, even so. household products

, but our main assortment is toys, in general there is a lot of assortment, the assortment of toys includes more than 4,000 articles, different product groups, ranging from construction toys, cars, educational toys, rides, we even produce electric cars, toys for the sandbox, very a large assortment for different age groups, i used to think that we had a lot of toys at home, it turns out 4,000 is a lot, tell us, how do you predict? what the child will like it. there is a saying that we can never have too many toys, any child will confirm this, parents probably don’t like it very much, but in reality it is so. we study what is produced in general on the toy market, by various other manufacturers, famous brands, conduct surveys, talk with teachers in kindergartens, organize focus groups in which we really study what children like. a toy at the moment should not only have... a function as a toy, it should also

develop the child and develop in different directions. why exactly did they decide to make toys from plastic, not from wood, not from some other materials, but from plastic? well, initially, back in ninety- eight, our founders of the enterprise began producing plastic toys, they liked it, looked at it and it’s not so easy to repeat, it’s a complex production, as you’ll see today... you’ll see, it was very interesting to start from the simple and move, move on and on, it all started with a simple pyramid, another question is: sales markets, how many countries do you supply your products to, how many continents do they know about your toys? i think they know it everywhere, even in antarctica there are employees whose children once played or are playing with ours, this is reliable information, we are incredibly interested in finding out where it starts, probably with an idea. that's right,

let me show you all the stages of production , let's start with the design department, where to go, right, left, left, right, come on, in fact, i have never been to such enterprises, what do i want to see, perhaps, to plunge into childhood, to be that little child, perhaps, which somewhere in the depths of my soul i remained, to see and visit the paradise of toys. we are now in the design department, in this department they develop toys, the idea arises in the marketing department, after which the design department develops the toy itself. the process of developing a toy and developing technological equipment itself consists of certain stages. let's go through. the first stage, the stage associated with the development of 3d design. the guys are here they develop a toy, that is, they receive a task. for example, mikhail is now developing a new direction , soyuz cartoon. this is a well-known

character, matrossky the cat. accordingly, using a special program, mikhail draws each element of the cat. after we have created and developed a 3d model, this model needs to be felt with your hands. to simplify the presentation, it is necessary to grow it on a special printer, well, we call the growing process, in fact it is 3d printing, twist your head, legs, it often seems something is missing, and you add some additional action, that is, for the character to bend or for his nose to move. or the ears of people from production are looking at how it will feel in the hands of a child, they let the child hold it, unscrew it, break it or not break it, well, that’s a lot of you too, it’s pla plastic, respectively biodegradable plastic, which when released into the environment

after 2-3 years it decomposes, seriously, but how long does it take to print a toy like this, this toy will be printed somewhere around five to six. hours, but there are parts that take a week to print, then this toy is checked again, studied at a special technical council, decisions are made about some improvements, alterations, often when we receive tasks already at the finish line we may have one or two prototype, right from the first time you understand, well, that’s it, great, this character worked, and there are seven or eight releases, i saw 3d for the first time in my life. the printers were already very impressed, but this, as it turned out, it was just the beginning, all the surprise came later. can we call you an adult child who creates toys? absolutely right, we are all children, and i think even the fact that we have grown up does not kill these

little consumers in us, everything that we wanted to play in childhood, we are now bringing it to life. when i talk about my work, i say, i have a wonderful job, this is... why are belarusian toys, they are like that, well , special with a soul, with a soul, probably yes, then, so that this toy, it’s already embodied on the machine, we also need to do an additional, large amount of work, that is , this toy, after it has been agreed upon,

it already arrives to the next structural unit, we are developing a 3d model of the mold, a mold is a tool with which to ... molding machines already directly produce the parts that we came up with, and from these parts the toy will then be assembled, the guys, accordingly, get a 3d model, so let’s go to evgeniy, now he’s using a special software, he develops a 3d model of the mold, that is, accordingly he receives a character, in this case a 3d model of the mold. here on the character’s body, and the mold is made of metal, there are different metals - that is, the main form-building plates are made of high-quality metal with great hardness, accordingly, this metal should provide a large life

resource, the number of closures, that is , the number of castings that we want to get , after we have issued a drawings that are not... necessary information goes to the next department, these are the guys who develop control programs for machine tools. it dawns on me how many people are involved and how much work it takes to make

one small tiny detail, absolutely true, that is, there are a lot of specialists, they are, in principle, each a professional in their own field, to say that i am surprised is to say nothing, it is a huge amount of work and not the work of just one person, the work of a whole team, well , we’ll probably go to production of molds, all we have to do is find andrey, let’s go look, let’s go. andrey, we learned everything about how to design, we saw a lot, we’re already in shock, you liked it, i hope so, a lot of interesting things, listen, well, you start to think completely differently about how a toy is made, tell us what awaits us here, here we have a production building, two divisions, a tool shop and a production shop itself, where toy parts are cast. there are so many of these molds, how many of them do you have?

basically , one part is made on one mold; in total, about 9,000 different molds are used in production. wow, but i remember what they told us, one mold can produce up to several million parts. yes, yes, during design it is predicted how long it should work, the material is chosen for this, the more products need to be made, the stronger the material is needed. i look at different sizes, that is, yes, for a small part a small mold size is enough, for large parts you need large molds, well so we reached the tool shop, which produces molds, maintains and repairs technological equipment, we have here milling equipment, very high-precision, uh , deep-drilling equipment, lathes.

precision equipment, the accuracy of our equipment is 0.1 mm, this is an error, the positioning error of these hundredths of a millimeter, yes, there is even more accurate equipment, there is uh 5 microns, 0.5 mm, the positioning accuracy of that machine is like in toys , it would seem that the child does not even an adult will notice. we need such precision down to some hundredths of microns, but here it is, we are in

a production workshop, and what are the general volumes here, what is the area of ​​the workshop? an area of ​​8,000 km, this is a production workshop, more details about all the technologies, everything that the deputy head of the production workshop, zlotnik sergey, will tell us in more detail , we have a production workshop . what is a children's toy made of? here we have a material storage area

daily requirement, its unpacking into containers and after unloading, supply to each injection molding machine, the material flows through these pipes, here are the containers into which primary raw materials are unpacked from bags. here it is in its original form, this is what it looks like: plastic granules, snow-white, clean, without any, without debris, without unnecessary additives, if it... somewhere a child puts a toy in his mouth, then it is safe, well, of course it is not safe to swallow, i didn’t intend to swallow it, but it’s so safe, tested on myself, i even decided to take one granule take a little bite, of course i didn’t swallow, because this is strictly forbidden, i want to tell you, yes, in my opinion everything is natural, everything is safe, you see, sergei is still alive and well with you, more than 30 types

of plastic, yes, but what for so much, the plastics are different. among themselves, rigidity , impact resistance, elasticity, depending on what the toy or part should be, we select a certain material, as for me, there has always been plastic plastic, there are 30 types, i'm shocked, gentlemen, let's move on, today in the production workshop there are 113 machines, of which 91 are thermoplastic. the rest are extrusion blow molding machines, this is one of the thermoplastics of the machines, that is , it is poured, mixed, yes, here we see, a whole bundle of pipes comes here, the dye is in the cooler where the dosing time is counted, it is set in order there’s no guessing what it’s for, every machine

has an operating card with photos of this car. and there is a name, you will get such a beautiful car, the production involves units that, well, if we talk about dry numbers, then they have a clamping force of 900 tons, but this is if we talk about it dryly, but when we talk about things that we understand, this is 12 thousand people, imagine, 1200 people stepped on one place in order to squeeze and make this the small part melted and took over. but tell us about this plastic itself, we have all the plastics that can be used in the production of the food industry, this is so that children can chew, well, firstly , chew, secondly, they take them with their hands, then they touch them with their hands again somewhere, then eat, care about the end consumers, it’s very nice that you think about all this,

the use of plastic in the production, which is already used for dishes. well, this is just a bomb, this technology consists in the fact that the robot places a form-forming label like this, it is not paper. this is also a plastic label, this is polypropylene, the film is put inside the mold, then the polypropylene is fed, it becomes like one whole, and it is still hot, it is not hot, not yet hot, no longer hot, no longer hot, this film, look , she's not it doesn’t catch, it doesn’t break, it doesn’t water, it’s not afraid of anything, there’s no seam, it seems like an ordinary sticker

to stick on a toy, well, nothing complicated, but they got confused, they came to the point that this sticker is not easy to stick... a card, you need to start study the operating room in order to correctly fold and pack, as the operating card indicates, before packing, where to pay attention to ensure that the part is of high quality. how to properly place it during security or while moving it to the assembly shop? and i do i understand, here - quality control is carried out based on how - the part is pressed, how the part is produced, it would be correct to say how it is produced, primary quality control is carried out by the operator on the machine, it is here, it is here that you need to pay attention, yeah, that means to the color standard , there is

a standard, black, there is, it should be well painted without streaks, we evaluate, good, good, check the hole for the screws, we check, there is a hole on the back side, here is the hole for the screws, this is what this is for too, this is for the axles, this wheel ok we check the address, well, everything is there, everything is there, then if overfilling, underfilling or other defects occur, you must immediately report to the shift foreman or supervisor, we won’t report, we won’t report, because everything is fine, keep it up. well here we are. at one of the sections of the assembly shop, we have the hero of today’s project and day, this is a father with many children, who is interested in everything, absolutely about toys, what question do you have, i’m very interested in how

the process itself happens, that’s how you do it everything is debugged, why exactly those parts that we buy on the counter end up in the box, before getting into your hands, the parts are delivered from the warehouse, from the warehouse of semi-finished products, in the warehouse each part is assigned its own address, in general we have a system at the enterprise. but in general, approximately how many sets need to be made per shift, as i understand it,

an 8-hour shift, an 8-hour shift, depending on the size of the construction set, in general , we have certain production standards for each toy. sergey, tell me, is it difficult for you, well, in fact, there doesn’t seem to be anything complicated, if you do the same work for 8 hours in a row, then you can make a mistake... you skip it, i’m already skipping it, you’re already missing it, you’ve worked for 5 minutes and you’re already missing it, for some short period time it can be done when you sit there for a few minutes, but eight hour shifts, i don’t know how they work here, before you throw them into the container - elements, you need to look at their quality, that is, quality, yes visually, a very quick visual inspection , hold carrot, i looked, it’s good, hold it, it’s good...

somehow you arbitrarily assume that maybe they put something wrong there somewhere, something won’t fit, but here there’s no such thing, when we were given the opportunity to screw the covers on rims to wheels on a mobile roller, i was just ready to just do it, take it and connect it, i like it so much, now we are at the printing site there. where, with the help of special equipment, a drawing is applied to the parts, well, to be honest, i thought that these parts might be sitting somewhere, people who

they apply it manually, but here you have robots doing it all, as automated as possible, as safe as possible, in this room there is ultrasonic equipment for gluing parts, directly on this machine the parts for the rattle are glued together. since, in principle, glue is unacceptable for small children, so we glue the parts using ultrasound, the parts are glued very tightly, they are glued together so that they cannot be broken, you can even test them, hit them, hit them on the floor, when choosing a toy, the most important thing is to what please pay attention, the very first thing is its safety for the child, this once again offends me that when i take these products, when we buy them, we take them from the shelves. we are making the right choice, andrey, thank you very much for this

amazing day, we now know how belarusian toys are made, come again, we invite you, i want to say that this was some kind of discovery for us, it was just the destruction of stereotypes, thank you, thank you, goodbye, goodbye, sergey, i want to hear your impressions now, how do you like it this day? it was awesome, right? now , when you go into a store and look at these toys, you will buy them with the feeling that it is safe, environmentally friendly, of very high quality, well made. in fact, we managed, it seems to me, to surprise you ourselves. thank you for the company, it was really interesting. thank you. and if you want to become the hero of our program to visit places you haven’t been before, record a short video. send it to us and we will find out together how it is done.

deep connection and respect, like from the first days student years, to this day i always feel that there are always friends nearby, responsiveness, watch the project “look at belarus” on our tv channel, that for belarusians a familiar life, for others it may seem truly exotic, good morning, friends.

want this is a five-hundred-year-old oak tree that can fulfill a wish. i can’t leave here, i would definitely stay here for a week , watch the travel show just like at home on our tv channel. it seems that this

never happened in belarus. the elements of metal broke and flooded everything in its path for a week. there was no adequate response to this event, quick, clear, or military. about one and a half million cubic meters of forest have been damaged across the country; the task is to restore order as quickly as possible to save commercial timber. the crushed stone plant is the main enterprise of the region. lithuania, latvia and estonia have banned cars with belarusian license plates from entering their territory, our foreign ministry immediately stated that there would be no retaliatory sanctions measures, on the contrary, the president

supported the introduction of a visa-free regime for all of his... the form of a correct circle, which does not interfere with nowadays, there is a shame that there are so many people on the right who are in trouble, and there is a lot more than such enchanting lusteraks in belarus.

on the air news, elizaveta lakotko is with you. good afternoon. and in this issue. to develop the technological effectiveness of our agriculture and agricultural sector. spotlight on the president. working trip to gomel region. scandal after scandal at the olympic games. the start of rowing with our gold medal was postponed; in boxing, a transgender person beat a girl again.