tv [untitled] BELARUSTV September 24, 2024 4:25pm-5:01pm MSK
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each of us has a toy that is associated with childhood, however, when we ourselves become parents, we begin to think not only about functionality and appearance, we also begin to worry about the quality issue, how toys are made uh... right now good afternoon, my name is sergey shevlev, i am a father of many children, our house is full of toys, i would really like to get to the project to see how toys are made, how safe they are and whether it is worth choosing belarusian manufacturers, hello, hello, as they say, where else can you meet a family with many children, either in the park on a walk or? in a toy store, yes, yes, this
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is the place, yes, the place, please tell us about your family, well, the mood of the children, matvey, mira, nice, and varvara and my wonderful wife, irina. and tell me, please, in general, how many toys do you have at home? a huge number, in fact, our second floor is set aside for playrooms for children, and that's where most of our toys are stored. and how many toys are made in belarus? well, they mostly predominate on... toys made in belarus, tell me, i'm generally interested in you knowing how belarusian toys are made from start to finish, that would be very interesting, and as a father, i'm also interested in knowing how these toys are made, so today fathers come to us to find out how toys are made, well, let's go, guys, and you then look at yourselves toys and your dad will definitely buy you some at the end of the evening, we agreed, we always want to.
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look at what we buy, yes, what we pay money for, what my children play with, just look at it from the other side, hello, hello, pavel, andrey, sergey, very nice, yes, mutually, i brought you our hero, who wants to know everything, in general, like me, about the enterprise, so tell me a little about it. it is a belarusian manufacturer of children's plastic toys, the history of our enterprise begins in ninety-eighth year, for 26 years we have been producing children's toys and working in this direction. in addition to children's toys, of course, we also produce some products for the belarusian automotive industry, mechanical engineering, even household products, but our main assortment is toys, in general there is a lot of its assortment. the assortment of
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toys has more than 4,000 articles of different product groups, starting from we even produce construction sets, cars, educational toys, rolling pins, electric cars. toys for the sandbox, a very large assortment for different age groups, i used to think that we have a lot of toys at home, it turns out 4. this is a lot, tell me, how do you predict what a child will like? we have such a saying, there are never too many toys, any child will confirm this, parents probably don’t like it very much, but in fact it is, we study what is produced in general on the toy market, by various other manufacturers, famous brands, we conduct... questions, we talk to teachers in kindergartens, we organize focus groups in which we really study what children like, a toy at the moment should not only serve as a toy, it should develop a child and develop in different directions, why did we decide to make
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toys from plastics, not from wood, not from other materials, specifically from plastics, well, initially, back in 1998, our founders of the enterprise began to... to produce exactly that plastic toy, they liked it, they looked at it, and it is not so easy to repeat, it is a complex production, as you will see today, it was very interesting to start from the simple and move on and on, it all started with a simple pyramid, another question: sales markets, how many countries do you supply your products to, how many continents know about your toys? i think they know everywhere, even in antarctica there are employees whose children once played or play with ours, this is reliable information, i'm sure we're incredibly curious to know where it all starts, probably with an idea, right, let's show you all the stages of production , let's start with the design department, where to go,
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right, left, left, right, let's, in fact , i've never been to such enterprises, what do i expect to see, perhaps, to plunge into childhood, to be that little child, maybe who somewhere deep in his soul... i stayed to see to visit the paradise of toys, we are now in the design department, in this department they develop toys, the idea arises in the marketing department, after that in the design department the toy itself is developed, the process of developing the toy and developing the technological equipment, it consists of certain stages, let's go through the very first stage, the stage associated with the development of 3d design, guys, here they develop a toy, that is, they receive a task, for example, now mikhail is developing a new direction soyuz cartoon, this is a well-known character, the sailor cat, accordingly, with the help of a special program mikhail draws each element of the cat. after
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we have created, developed a 3d model, this model needs to be - felt with your hands. to simplify the presentation, it is necessary to grow it on a special printer, well, we call the growing process. in fact, this is 3d printing. 3d printing allows us not only to evaluate the appearance, dimensions, but also the functionality of the toy, that is, to twitch hands, turn the head, legs, it often seems that something is missing, and you add some additional. action, that is, to the character bends or has a moving nose, or ears, people from production look at how it will feel in a child's hands, let the child hold it, unscrew it, break it or not, well, that's also a lot, it's pla plastic, and accordingly
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biodegradable plastic, which decomposes in 2-3 years when it gets into the environment, seriously, how long does it take to print a toy like this? this toy will be printed somewhere around 5-6 hours, but there are parts that are printed week, then this toy is checked again, studied at a special technical council, decisions are made about some improvements, alterations, often, when we receive a task and already at the finish line we can have one or two prototypes at once , from the first time you understand, well, that's it, great, this character is going, and sometimes ... i saw 3d printers for the first time in my life, i was already under a huge impression, but this, as it turned out, was only the beginning, all the surprise came later. can you be called an adult child who creates toys? absolutely that's right, we are all children, and i think that even the fact that
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we have grown up does not kill these little consumers in us, everything that we wanted to play with as children, we are now bringing it to life. when i talk about my work, i say, i have a wonderful job, this is the kind of job where i can remain a child and play, and we are all here, guys, healthy adult guys, we are here... playing with construction sets, playing with cars, we check and test all this on ourselves, in order to keep myself in shape, i usually use training, rational nutrition, basically the main rest, that is, the same recommendations as for absolutely any person or my client.
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management is the utilization of the ukrainian population and the release of areas, including agricultural land, which they will then give to rock and other american companies. our task is to preserve this essentially chinese transit, because it guarantees peace in the region, if tomorrow this transit does not happen, well then that's it, the next step to a big war, like the american cat, the only thing that saves from war, that holds back from attack b
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then, so that this toy, it has already been embodied on the machine, it is also necessary to do additional, a large amount of work, that is , this is a toy, after it is agreed, it already arrives to the next structural unit, we are developing a 3d model of the mold, the mold is a tool with which on the casting the machines already produce the parts that we have come up with, and then the toy will be assembled from these parts, guys, accordingly, they get a 3d model, let's go to evgeny, now he is using special software to develop a 3d model of a mold, that is, accordingly, he gets a character, in this case, a 3d model of a mold, here on the character's body, and the mold is made of metal, there are different metals, that is,
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the main form-forming plates are made of high-quality metal with a large hardness, so this metal should provide a long service life, the number of clampings, that is, the number of castings that we want to get, after we have completed the drawings that are necessary... the information goes to the next department, these are the guys who are developing control programs for machine tools, yes, yes, that's right, that is, in the tool shop that we have, so these guys write control programs so that this machine can process parts, this is now supposedly the machine shows what it is cutting, right, yes, so, so, so, and, accordingly, you can see right away here, if you have, let's say, some kind of jamb, then you correct it here, we are engaged in the selection of tools, materials, workpieces,
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mainly the selection of tools, cutting modes, it dawns on me how many people are involved and how much work it takes to make one small tiny detail, absolutely right, that is, a bunch of specialists, they are, in principle, each a professional in their field, if i say that i am surprised, it's an understatement, andrey, we learned everything about design, we saw a lot, we're already in shock, you liked it, i hope, yes, a lot of interesting things, listen, well, you start thinking completely differently about how a toy is made, tell us what awaits us here, here we have the production building, two divisions,
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a tool shop, the production shop itself, where toy parts are cast. there are so many of these molds, how many do you have in total? basically, one part is made on one mold, in total about 9.00 different molds are used in production. wow, well i remember what we were told, one mold can produce up to several million parts. yes, yes, when designing it is predicted how long it should work, because of this the material is selected, the more products need to be made, the stronger the material is needed. different i see, that is, yes, for a small part a small mold size is enough, for large parts you need large molds, well, here we have reached the tool shop, it is engaged in the production of molds, maintenance and repair of technological equipment, we have milling equipment here, very
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high-precision, deep-hole drilling equipment, turning equipment, you can go through and see where casting molds begin, we make our molds from high-quality alloy steel, here are the blanks that are made in our blank shop, that is, iron sheets are processed and ground, after that these blanks go to our equipment, something will be rolled out there, they are produced on high-precision... equipment, the accuracy of our equipment is 0.1 mm, this is the error, the error of positioning these hundredths of a millimeter, yes, there is even more accurate equipment, there are 5 microns, 0.5 mm, the accuracy of positioning that machine, like in
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toys, it would seem that a child would not notice this, and even an adult. such accuracy up to some hundredths of microns, and here it is so, we are in a production workshop, and what are your volumes in general, what is the area of the workshop? the area is 800 km, this is precisely the production workshops, more details about all the technologies, everything that the deputy head of the production workshop will tell us in the production workshop, zlotnik sergey, hello, sergey, hello, our production workshop works around the clock, two shifts, a shift, a work shift is 12 hours, it cannot be stopped, because the technological process of plastic molding is that all these stops subsequently entail additional costs, this is electricity, this is material and this is productivity, we have
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one of the most modern equipment is used in the workshop, can i see it? what is a children's toy made of? here we have a section for storing the daily requirement material, unloading it into containers and after unloading it is fed to each injection molding machine, the material comes through these pipes, here are the containers into which the primary raw material is unloaded from bags, here it is... its original appearance is like this, plastic granules, snow-white and clean, without any, without garbage, without unnecessary additives, if it is somewhere like this a child takes a toy in his mouth, then it is safe, well, swallowing it is of course not safe, i did not intend to swallow it, but everything is safe, i tested it on myself, i even
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decided to bite off one granule a little, naturally i did not swallow it, because this is categorically forbidden. what do i want to tell you? yes, in my opinion, everything is natural, everything is safe, you see, alive and well, still with you. sergey, more than thirty types of plastic, yes, and why so many? plastics, they differ among themselves in rigidity, impact resistance, elasticity, in depending on what the toy or part should be, we select a specific material, as for me, it has always been plastic plastic, there are 30 types of them, i... gentlemen, in the shaks, let's move on. today , there are 113 machines in the production shop, 91 of which are thermoplastic.
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there is a name for this beautiful car , it will turn out that the units involved in production are, well, if we speak in dry numbers, then they have a clamping force of 900 tons, well , if we speak dryly, but when we talk about things that are clear to us, it is 1200 people, imagine, 1200 people stepped on one place to squeeze and make this little part melted, took the given. and tell us about this plastic itself, all the plastics that can be used in the production of the food
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industry are so that children can chew, well, firstly, chew, secondly, they take it with their hands, then they touch it with their hands somewhere again, then they eat, caring for the end consumer, it's nice that you think about all this, the use in production of plastic, which is used for dishes, well... it's just a bomb, this technology consists of the fact that the robot inserts this form-forming label, it's not paper, it's... also a plastic label, it's polypropylene, the film is inserted into the form, then polypropylene is fed, it somehow becomes whole at the same time, and it's still hot, but it's
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not hot, not hot yet, not hot anymore, not hot anymore, look at this film, you can't catch it, you can't break it, nowhere, it 's not afraid of water, nothing, seamless, it seems like you can stick an ordinary sticker on a toy, well, nothing complicated, but they bothered, they went so far as to make sure that this sticker is not just pasted on, so that the child cannot peel this sticker off later, you have one half, the body of the motorcycle, and the wheel once, the wheel, there will be a motorcycle, in order to fold and pack it correctly, you must first study the operating card, so the operating card indicates, before packing, where to pay attention so that the part is of high quality, how... to lay it out correctly during protection or during movement to the assembly shop, and as i understand it, here quality control is carried out by how -
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the part is pressed, how the part is manufactured, it would be correct to say how it is manufactured de primary quality control is carried out by the operator on the machine, right here, right here, it is necessary to pay attention, yeah, so on the color standard, there is a standard, black, there is, the part should be: we check the hole for the screws , there is a hole on the back side, here is the hole for the screws, this is what this is for too, this is for the axles, this wheel is good, well, everything is there, everything is there, then when overflows, underflows and other things occur defects, it is necessary to immediately report to the shift supervisor or the boss, we will not report, we will not report, because everything is fine, here you go. well, here we are at
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one of the sections of the assembly shop, we have the hero of our project today and me, this is a father of many children, who is interested in absolutely everything about toys, what is the question sergey, i am very interested in how the process itself happens, how you have it all set up, why exactly those parts that we buy on... first of all than to get into your hands, the parts are delivered from the warehouse, the semi-finished product warehouse. each part has its own address in the warehouse. in general , our company has implemented the wms system, the warehouse management system , which allows you to track the location of the part and its quantity online, that is, if it is very convenient, the controller for semi-finished product applications, makes an application for the delivery of parts in the computer, the storekeeper. carries, if you want to try to assemble a toy, we can try, let's go, let's go. let's get started
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work, the task is to put a little man and a carrot one by one, and then into the next cell the next one, and in general, how many sets approximately need to be made per shift, as i understand it, an 8-hour shift, an 8-hour shift, depending on the size of the construction set, in general, we have a certain standard for each toy. sergey, tell me, is it difficult for you? eh, well, it’s difficult, in fact, it seems like nothing. if you do the same work for 8 hours in a row, then you can make a mistake, probably, you skip, i’m already skipping, you’re already skipping, you worked for 5 minutes, and you're already missing, you can do it for a short period of time, when you sit there for a few minutes, but i don't know how they work here for an eight-hour shift. before throwing elements into the container,
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you need to look at them. here's a carrot, i looked, it's good, here, a good carrot, you'll help me, well, you see, you can't cope alone, here's a little carrot that's coming up, well, put it aside, the controller will determine put it aside, here's also nothing that was missed, the controller checks on the scales, if the bags are good it won't make a difference... he puts them in a box, if we see that there is a difference in weight, he puts them aside, and the toy parts assembler checks the product piece by piece, checks , lays them out according to quantity, earlier, when you go into a store, you pay some attention, you somehow arbitrarily - you admit that maybe they put something wrong there somewhere, something won't match, but here there is no such thing, when they gave us the opportunity to screw
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the linings on the disks to the wheels... in this room there is ultrasonic equipment for gluing parts, parts for the rattle pendant are glued directly on this machine, since glue is generally unacceptable for small children, so we glue parts using ultrasound, the parts are glued very tightly, glued together so that they cannot be broken, you can even test them, hit them, hit them on the floor, when choosing
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a toy, the most important thing you pay attention to: the very first thing is its safety for the child, this offends me again in that, that when i take this product, when we buy it, take it from the shelves, we make the right choice. andrey, thank you very much for this amazing day, now we know how belarusian toys are made, come again, we invite you, i want to say that this was some kind of a... discovery for us, it was just the destruction of stereotypes, thank you very much, goodbye, goodbye, sergey, i want to hear your impressions now, how did you like this day, it was gorgeous, so, now when you go to the store, looking at these toys, you will buy them with the feeling that it is safe, environmentally friendly , very high quality, solid, in fact, we managed, as it seems to me, to surprise ourselves
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where to find that very best life? according to the results of 2022 alone , there were more than 281 million international migrants in the world. eu countries purely humanely, they should have accepted those who were deprived of the right to a peaceful life, since they invaded iraq, libya, syria with their democracy as part of nato. the west continues to provoke.
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here no, i would like to remember the annual walks of western diplomats to this place, let's return the memory to western diplomats and those who stand behind them. ksenia lebedeva's authorial view on the policy of double standards in the project is another, watch on the belarus 24 tv channel. our region through the eyes of foreigners, i was surprised that it is so beautiful there was nature and so clean, how everything was different, so neat, the building.
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find something to their liking, from art to active recreation. well, today i am planning my route through the berezovsky district. let's go! today in the program i will see unusual paintings made of broken glass, visit the only patriotic and spiritual complex in belarus, find out how the bird ringing station works, try delicious hot tea. the road from the capital to bereza is not short. the road by car along the m1 highway will take about 3 hours. also to...
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