tv RIK Rossiya 24 RUSSIA24 November 12, 2023 2:30am-3:01am MSK
2:30 am
[000:00:00;00] come to production at any time, look, check, edit, for example, with this container, we made it , metalstroy march made it for us to our order, there is a sampler, there is glass, we can look at the level to the left, there is a hatch for so that you can unload a large square one, that is, this container, well, it’s super universal, it’s suitable for just about everything, and what’s more, it’s mobile, that’s clearly our request. for a long time we have been proving in the market that our products are not inferior to the imported analogue, so it was very difficult for us, but gradually the enterprises acquiring our equipment, of course, they became convinced that we really are no worse, this development is being promoted,
2:31 am
facilitated by all support measures from our state and the krasnodar territory. so, this is our main production site, since we have two of them, one in krasnodar, the other in timoshevsk. at this site, equipment for the wine industry is produced, and this is the massan winery republic of crimea. we made vinifiers for them, and so... the shipment takes place. to date, as part of import substitution, we have mastered and already produced a large range of yumgos fleet, almost all of it. now we are preparing for the development documentation for okrotofor vessels operating under excess pressure, this is for sparkling wines. the krasnodar manufacturer’s line includes not only a variety of
2:32 am
fermentation tanks, the company’s programmers... are trained to sell wine on iroset, they are introducing artificial intelligence into their developments, i am i only saw the robot samilye in the wine park in crimea, although it was imported there, but here the krasnodar company made its own and now they will show us how it works. the person must select the drink he prefers by pressing the appropriate key. it's funny that this is called a procedure, the engineers are joking. such a tasting dose, at one time we
2:33 am
started with the dairy industry, beer, then, so that we did not have seasonality, we plunged into cosmetology, pharmaceuticals, then the wine industry, that’s each industry, it requires its own specific approach, that is, a machine park, grinding, polishing, welding and so on , after all, we are talking about the food industry, this is a food product, so we purchased a machine park with all our machines with numerical program controlled, here are sheet benders, gillet presses, the wine industry and winemakers are very demanding of their product, so the container must be perfect inside and out, so we have developed and implemented a quality standard - this is a degree of wideness of 0.04 microns, then
2:34 am
it promotes... promotes complete smoothing, sedimentation of yeast, nothing remains on our walls. also, winemakers also have special requirements for the outer surface. the container should look beautiful, and since excursions take place at many enterprises and we have machines, we carry out external grinding, polishing, we can also produce - apply different patterns and varying degrees of polishing. well, i understand correctly that this is not just a pattern, here it plays some role, this is some kind of special shirt that allows you to maintain the temperature, right? of course, each container is equipped differently, but the cooling jacket is present on almost all containers, since you are right, fermentation occurs inside, fermentation contributes to an increase in temperature, where we need to extinguish it, so the jacket is mainly recognized
2:35 am
in order to there was a temperature in it. glycol is supplied here, the product is cooled, the yeast settles, and so on, my first education is... a welding production technician, my second education is mechanical engineering engineer, so little by little i gradually moved from welder to welder, supervisor, production foreman, production manager, and at some point i decided to try my hand at first opening an individual enterprise, gradually expanding the enterprise, i recruited one staff into my team, wonderful moment a wonderful person came to me, this is sergey morozov, who today is the technical director of our company, who was deeply passionate about winemaking, since winemaking in
2:36 am
russia is in rapid demand, our development began to grow, our order portfolio gradually began to grow from 20%, until 2022, 80% of the order portfolio was the wine industry, since today, especially for wine products, the supply of imported equipment is limited, of course, there is a demand for our products increased. in recent decades , sales of wine sealed with a screw cap have been rapidly growing all over the world; even manufacturers of expensive or premium drinks are switching to it. such bottles are quickly taken apart by consumers on store shelves. several yet years ago, a conversation with winemakers about switching to an aluminum cap came across an absolute rejection of this phenomenon, like a cap like
2:37 am
kuparka’s. they openly told me that our kuban winemakers will never use an aluminum cap. well, trends are changing, what you see in russia, almost everything, is our product, an aluminum cap, it doesn’t hurt, it doesn’t crumble. into a bottle, underneath the low wine bottle everything is properly packaged, and the global trend is moving towards switching from standard cork stopper on an aluminum cap, which means that if we have gathered and are not prepared for our meeting, then if there is a cork stopper, we must find a corkscrew or something to remove it with; if there is a cap, it is enough to do this, the bottle is open. next, you and i are on the territory of the current packaging products plant, now we are in the ramensky district, now we will go with you to the production area, the plant has implemented a food safety system, so we need to change clothes, put on
2:38 am
special shoes, close the system, close personal protective equipment in all unprotected areas. machine tools are produced here. cap, 100 pieces of products will be made from this sheet of metal, the metal is 0.23 mm thick, stretches 60 mm, these are very heavy loads, so stamping takes place in several stages, the plant was founded in ninety-eight, that is, we are already more than 25 years old , during this time we managed to create a large amount of equipment, assemble it in one place and we now produce more than 6 billion products a year, our plant produces packaging, iron and aluminum closures for different groups of drinks.
2:39 am
we have a chrome cap that we produce, and well, everyone has probably seen it on beer, on lemonades, so small, which either opens with a key, or is removed, unscrewed, so we produce lids for cans, here we produce for strong alcohol, aluminum caps, this is for vodka, for wedges, too... taken, unscrewed, poured, our new direction, we produce aluminum caps for wine, we are currently developing and are introducing into production new types of caps, one of types of cap - this is a cap without external running-in, that is, there will be no visible screw component on it, in this cap there will be such a running-in, there is a plastic sleeve inside that ensures the screw. with a bottle, in addition, we are now developing a new direction for
2:40 am
sealing sparkling wine, and what makes a wine premium, that’s what makes up the price of the drink? well, as a rule, this is a complex product that uses quite complex technologies, first of all, of course. of course, the barrel makes it premium in many ways the reputation of the winery of the winemaker himself. even though cork oak does not grow in russia in the required quantity, there is enough caucasian oak, the one from which barrels for expensive wine and other strong drinks are made, in the krasnodar territory. the phanagoria enterprise has had its own bandarny for a long time. we are in a cognac production facility, in a room where the mystery of maturation of cognac distillates takes place, which after aging will turn into... this means we
2:41 am
age in caucasian oak barrels in order to produce high-quality aging cognac distillates, we launched our own production of oak barrels, we are located in the banarny production facility, old russian oak in the village of sednon, temeruvsky district of the krasnodar region. and how long has this bandar production been here? our barrel production has been operating for more than 12 years, we produce barrels from 20 to 600 liters for different materials, wine materials, white, red, alcohol, grain, grape, fruit and whatever the buyer wants. well , tell me about this success when it’s not you
2:42 am
they began to buy barrels abroad, but in fact they ordered a barrel from a foreigner from you? yes, there was such a moment, in 2014, the scottish whiskey distilleries, william grants and glen orange, jointly ordered from us, as if in one tranche, 230 barrels, these barrels were a three-hundred-liter part, and most of them were 225 liters, sanctions were introduced, and do the scots order you? yes , yes, 2000, it was a transition, a transition in november, in 2015 we already ordered a machine, a jointing riveting machine, with the proceeds, with the proceeds, modern equipment, this machine is numerically controlled, it joints the rivets, this board is called a rivet.
2:43 am
in our bandar term, it comes in different widths, from 60 mm to 120, sometimes up to 150, it all depends on what kind of barrel , you see, what kind, it is wide in the middle, and narrow here, pay attention, the barrel, you see, it is convex, like an arrow of deflection, this is all due to the way this machine performs the operation, it removes here, here is the narrow side, here is the wide side, due to this, and when bending, this is formed... the shape of a barrel, this means that our ancestors did it all with their hands, by hand, naturally, by hand, with plows, planes and so on, so on, well, it’s clear that it’s impossible to do it as accurately as this machine does, but they used it, there’s a plant called ragos, this is its name, so to speak, in kuban they call it chakan, that is, they laid it between each rivet as a compensator, so... here we
2:44 am
assemble the island of the barrel, each barrel has its own number of rivets of different widths, this is the remainder of the barrel 225 liters, there should be 28 cleats , so that they are similar to each other, in order for the capacity to match, there are 225 liters, you need exactly 225 , 28. the wide one must be located opposite the wide one, the narrow one opposite the narrow one, each wide one must have a narrow one, this is compensation for the angle, we use a traditional line for the production of bandara products, that is, as in all over the world. here we are currently firing
2:45 am
barrels, this is caucasian oak, rock , aged in natural drying, uh, this barrel is intended for wine, for red wine, medium roasting, yes, what are these processes, you burn a wooden barrel from the inside, for me it’s somehow strange, i don’t know , it’s wood, it can catch fire, no, there’s fire here, it’s controlled, we have special devices. those that allow us to control temperature, and, of course, time. comfort is one of the main, so to speak, positions. which improve the organoleptics of the wine, that is, if it is wine, then the aroma of roasting gives fruitiness, even floral aromas, yes, we mainly buy mature oak, from 80
2:46 am
years older, uh, it’s already completely the organoleptics have been formed, that is...' caucasus, that is, goryacheklyuchevsky, seversky, this is medium firing, a barrel for red wine, you see, it’s smooth, look, you see, the hand is clean, it means everything is done correctly, but how, how is it so , and why doesn’t she, well, because that’s how it’s done. that is, the wood burns and the barrel remains, yes, there is a very pleasant aroma here, in general, cauca oak has a very, i would say complex aroma, like a little bready,
2:47 am
yes, there is, there is a little crust, yes, just like... .came to this gangster production, it happened in life, i live in ashironsk, i worked there in a lumber mill, where there was a bandar workshop , i was somehow interested in how it was that board after board, nothing reads, nothing is this, well, that’s how it happened , then there and the bandar workshop i was invited to work, and then i kind of moved on, bonddar himself is a craftsman, he’s a craftsman, this is in those ancient times when... the ancestors were, this is basically what i would say, maybe family, yes, which was passed down by inheritance, like this, like a handicraft production where people were engaged, because these are bandar dishes or containers, when they went further, they were simply necessary for
2:48 am
people in order to preserve food, for example, if you take vegetables, then they are preserved in oak for a very long time, because oak itself is ... a septic tank, it doesn’t allow, for example, cabbage to be squeezed too much, or a cucumber is the same thing, so it’s kind of like this topic, as for what, uh, at what stage exactly the gangster thing, i ’ll say this, it has been reborn lately there seems to be a demand for it, there are a number of difficulties, unfortunately there are no specialists, uh, with such an education, the state is now trying to do something, but it’s still
2:49 am
just the first steps, well, next to us is the head of the bandar workshop of the masandra plant, ivan romanchenko, just a little bit... we talked with ivan behind the scenes, and he talks about his profession with great love, so much so that i really want to ask right away how much of a creative work it is to make a barrel, because before that we always perceived winemakers as such creative people, but bondars are something new for me, well, our profession is that we are like creators, like artists, yes, we approach each barrel individually, but... these barrels are there, some can be used for 50 years, 30, 40, some young ones there are up to 10 years, the most important thing is to save it and pass it on to work, we open them, clean them, look at them, repair them, yes, there are even barrels that are more than 100 years old , yes, these are
2:50 am
big bottles, it’s not like a slightly younger barrel, but why do you need to repair the old one? barrels, wood, of course, has its own life... but since we have classic wines , they are aged for a long time in oak barrels, so the barrel accumulates a certain genetic memory, its aromatics, it then transfers this to young wines, such large barrels that we have to roll them together, let’s put them somewhere... we’ll put it here, well, in fact, there’s a very big, as it were, personnel shortage in our profession, yes, even i myself kind of studied for stoler at one time, but i graduated from higher education there, and sort of got there into this field and
2:51 am
well, i’ve worked here all my life in this year we had a project like a bandar school, well, thanks to our leadership, well, in the future we are considering building our own bandarka and launching the production of barrels, these are andrey and roman, as it were, these are the guys who work at our enterprise, they got jobs here as wine processors, but we heard about such a program as a bandart school and wanted to retrain, i’m 27 years old, i studied the heritage of control and changing instruments and automation, i’m from the city of inekiv, donetsk region, i came first to rostov, there i worked for a year, i worked, then in moscow for a year as a courier, then i also worked in moscow for a year as an internet specialist, and then out of envy i came here, well, i worked as a wine processor, we... large containers are called bottles, this is a barrel, bottle more, there are 400 liters, 2000 liters can
2:52 am
be placed in a bottle, but after i found out that there is training for such a position as a cooper, i decided to try to learn something new, i seemed to know how to work a little with wood, but the bandar case showed me all sorts of new ways, how it can be done, how it can be done beautifully. we are now on the main square, here is the upper basement, and the building was still added to the prince , in 1894 it was completed, yes, here we are working with our tanks, below us there is a middle basement, this is the whole large area where we are located, underneath there are large tunnels and containers where wine materials are stored, the same containers with which we...' yes, in
2:53 am
principle, when you notice how people work here, how they treat wood, what they do with it, it attracts and i want try it yourself, look, we have a leaking window here, we need to caulk it to eliminate the leak. so, here we have a bud, which we made, put into operation, it’s like the brainchild of our workshop, the bud had a capacity of about 1,500 liters, from it we made, well, a thousand man, and, as it were , we put it into work they have already poured wine and the final touch, as if the window needs to be caulked to prevent the last leaks, due to this... the girl is a graduate of our bandar school, now
2:54 am
she does it in practice, studies and puts her ideas into practice skills, i’m 19 years old, i’ll be 20 soon, i’m from simferopol, i’m studying at the simferopol institute to become a winemaker, and it turns out that they came to us as the only girl in a bandar school in our stream, there were a lot of boys, though mostly all of them were married, oh well. well, it seems to me that, firstly, it is useful simply for general development as a person, that is, the ability to work with different people and the ability to work with wood, and it was also interesting from the point of view of the fact that i met different people, new
2:55 am
people, with interesting people, i got it useful acquaintances and this is cool, well , besides, i really seem to have learned to understand wine-making technology a little better. ivan, well, we talked with your bandar school graduates, but as we understand, not all of them... after that they want to connect their lives with this profession, a really difficult profession, and as you said, your idea was, to find new personnel, that ’s how successful you think these projects are, considering that some guys decided to connect their lives with someone else, well, that’s it it’s kind of about business for the future, as you rightly said, this is a selection of personnel , at the moment we had two graduations, that ’s about 12 people, and there were two groups of six people and... we already have results, two people remained to work at our enterprise, plus two people went to our
2:56 am
branches, they also work there in the bandart direction. i really hope, in fact, that winemaking is an industry that under itself , under itself, crushes many other industries, this is yeast, this is yeast nutrition, this is vineyards, accordingly, there are now a lot of... and chemical preparations, fertilizers for vineyards, that is, this is a bottle, this is both a cork and a cap, this is a huge industry that crushes a lot of production, well, in the end it all makes up the russian economy and so i believe that maybe even sanctions are for the better, because it ’s like an impetus, an impetus for our, specifically russian, development, which is why we always look
2:57 am
first of all to russia. we watch to learn about the world, educational programs and documentaries, we watch, look, in the application or on the website, time spent with family is priceless, play sports or creativity together, or you can all take part in a competition together, this is a family affair for us and win great prizes,
2:59 am
3:00 am
24 Views
IN COLLECTIONS
Russia-24Uploaded by TV Archive on
![](http://athena.archive.org/0.gif?kind=track_js&track_js_case=control&cache_bust=1314431560)