[000:00:00;00] roughness of 0.04 microns, that is, it promotes complete smoothing, sediment, yeast, there is nothing left on our walls, and winemakers also have special requirements for the outer surface, the container must look beautiful, and since excursions take place at many enterprises, we have machines, we carry out external grinding, polishing, we can also apply... the patterns are different and the degree of polishing is different, but i understand correctly that this is not just a pattern, here it plays some role, this is some kind of a special jacket that allows you to maintain the temperature, yes, of course, each container is equipped differently, but uh , a cooling jacket is present on almost all containers, since you are right, fermentation occurs inside, fermentation contributes to an increase in temperature, where we need to

extinguish it, so the shirt is mostly accepted. in order for the temperature in the container to be lowered, glycol is supplied here, the product is cooled, the yeast settles, and so on, and my first education is as a welding production technician, my second education is a mechanical engineering engineer, so little by little i gradually moved from welder, welder, boss, production foreman, head... of production at some point i decided to try my hand at opening us first as an individual entrepreneur and little by little expanding the enterprise i recruited into my team staff one day a wonderful person came to me, this is sergey morozov, who today is the technical director of our company, who was deeply passionate about the winemaker,

since winemakers in russia are in great demand for our development began to grow, so our portfolio of orders gradually began to outgrow from 20% to 2022. 80% of the order portfolio was the wine industry, and since today, especially for wine products, the supply of imported equipment is limited, here, of course, is the demand for our production has increased. in recent decades , sales of wine sealed with a screw cap have been growing rapidly all over the world; even manufacturers of expensive or premium drinks are switching to it. such bottles on store shelves disassembles faster. just a few years ago, talking with winemakers about switching to an aluminum cap, i came across absolute

rejection of this phenomenon. cap like a cork, they openly told me that there is no, our kuban winemakers will never use an aluminum cap, well , trends are changing, what you see in russia, almost everything, this is our product, the aluminum cap, it doesn’t hurt, it doesn’t crumbles into the bottle, the wine does not turn sour underneath if everything is corked correctly, and the global trend is towards - switching from a standard cork stopper to an aluminum cap means that if we have gathered and are not prepared for our meeting, then if there is a cork stopper we must find a corkscrew or something to take it out with; packaging products plant , now we are in the ramensky district, now we will go with you to the production area ; the plant has implemented a food

safety system, so we need you to put on special shoes, close the system, close personal protective equipment in all unprotected areas. here the stamping of a prominent cap is carried out, from this sheet of metal, 100 pieces of products are made, the metal is 0.23 mm thick, stretched by 60 mm, these are very heavy loads, so stamping takes place in several stages. the plant was mainly built in 1998, that is, we are already more than 25 years old, during which time we managed to create a large amount of equipment, assemble it in one place, and we now produce more than 6 billion products a year. our plant produces packaging, iron and aluminum closures for different groups of drinks.

we have a crown cap that we produce, well, everyone has probably seen such a small one on beer at lemonades , which either opens with a key or is removed, unscrewed, so we produce lids for cans, here we produce aluminum for strong alcohol. this is for vodka, for adhesives, you can also take it, unscrew it, pour it, our new direction , we produce aluminum caps for wine, we are currently developing and introducing into production new types of caps, one of the types of caps is a cap without an outer break-in, that is , the screw component will not be visible on it, this cap will have this kind of break-in, there is plastic inside. which provides a screw connection to the bottle. in addition, we are currently developing a new direction for capping sparkling

wine. what makes a wine premium? what does the price of the drink consist of? well, as a rule, this is a complex product where it is used and enough. technology , and first of all, of course, of course, the barrel, and what makes it premium in many ways is the reputation of the winery and the winemaker himself, even if it’s cork oak does not grow in russia in the required quantities, there is enough caucasian oak, the one from which barrels for expensive wine and other strong drinks are made in the krasnodar region, at the fanagoria enterprise for a long time... it has its own bandarny, we are in the cognac production, in the room where the mystery of maturation of cognac distillates takes place, which after aging

will turn into cognacs, which means we age them in caucasian oak barrels in order to produce high-quality aging of distillates cognac, we launched our own... production of oak barrels, we are located in bandarny, at bandarny production, old russian oak in the village of sednon, timersky district of the krasnodar region, how long has this bandarny production been here, bandarny production has been working here for more than 12 years, we have been producing barrels from 20 to 600 liters for different materials, wine materials, white, red, spirits , true, grape, fruit and whatever the buyer wants, well, tell us about this

success, when you didn’t start purchasing from foreign barrels, but in fact they ordered a foreign barrel from you, yes, there was such a moment , in 2014, now, the icelandic whiskey breweries, william grantz and glen orange, jointly ordered from us, as if in one trench, 230 barrels, these were three-hundred-liter barrels part, well , most of it is 225 liters, that is, sanctions have already been introduced, and the scots are ordering from you? yes, yes, 2000, it was a transition, a transition in november, in 2015 we already ordered a machine, a riveting jointer, with... the proceeds, with the proceeds, modern equipment, this machine with a numerical

by program control, he fuses the rivet, this board is called a rivet, our term is bandar, it comes in different widths, from 60 mm to 120, sometimes up to 150, it all depends on what kind of barrel, you see what it is, it’s wide in the middle, but here it’s narrow, look... pay attention, the barrel, you see, it is convex, like an arrow of deflection, this is all due to the way it performs the operation, this machine here, it removes here, here is the narrow side, here is the wide one, due to this and when bending and this form is formed - barrels, which means that our ancestors did it all with their hands, manually, naturally, by hand, with plows, planes and so on, so on, well, it’s clear that it’s impossible to do... exactly as this machine does, but they used it, there’s a plant called ragoz, that’s its name, so to speak, in kuban

they call it chaka, that is, they laid between each fastener, like a compensator, here we assemble the island of the barrel, uh, each barrel, its own number of rivets, of different widths, this is the island of the barrel, 225 liters, there should be 28 rivets in order for them to be similar at each other, in order to in order for the capacity to correspond to 225 liters, you need... exactly 225 , 28 rivets of different widths, moreover , the wide one must be located opposite the wide one, the narrow one opposite the narrow one, each wide one has a mandatory narrow one, this is compensation for the angle, we use a traditional line for the production of bandar and products

, that is, like all over the world, here at the moment we are firing barrels, this is kalkaz oak, rock, aged in natural drying, uh, the barrel is intended for wine, for red medium roasting, what is the process here, you burn the inside of a wooden barrel, for me i don’t know, it’s strange, it’s wood, it can catch fire, no, there’s a fire here, it ’s controlled, we have special devices, those that allow us to control the temperature, and of course, time, roasting is one of the main, so to speak, positions that improves the organoleptics of wine, that is, if it is wine , then, uh, the aroma of roasting gives fruitiness, even gives, uh, floral aromas, yes, we

mostly buy mature oak , from 80 years and older, uh, it’s already completely organoleptics have been formed , that is, aromatic substances, it also has very good mechanical properties for where it grows in which regions, the foothills and the caucasus, that is, orsinsky, goryacheklyuchevsky, seversky. this is a medium firing, a barrel for red wine, you see, it’s even, look, you see, the hand is clean, that means everything is done correctly, but how, how is this so, and why isn’t it, well, because it’s done that way, that is, the wood and the barrel are burning what remains is this very thing, yes, there is a very pleasant aroma here, generally kolka oak has a very, i would say, complex aroma, like a little bready,

right? there is, there is a little bit of a crust, how they themselves came to this bandar production, it happened in life , i live in obsheronsk, i worked there in a lumber mill, where there was a bandar shop, i was somehow interested in how it was that board to board, doesn’t honor anything, nothing... well, that’s how it happened, then the bandar workshop there invited me to work, and then it kind of moved on, bonddar himself is a craftsman, he’s a craftsman, this is in those ancient times when our ancestors were, this is basically, i would say, maybe a family one, yes, which was passed down by inheritance, this kind of handicraft production, where people were engaged, because these are... dishes or containers, when which

went further, they they were simply necessary for people in order to preserve food, for example, if you take vegetables, then they are preserved in oak for a very long time, because the oak itself is a septic tank, it does not allow, for example, cabbage to wither too much, or a cucumber does the same thing, so it's like this topic, as for what, at what stage exactly... bandar , bandar business, i will say this, it is being revived, lately there seems to be a demand for it, there are a number of difficulties, unfortunately, there are no specialists, with with such an education, the state is now trying to do something, but it’s still just

the first steps. well, next to us is the head of the bandar workshop of the masandra plant, ivan romanchenko, we talked a little more behind the scenes with ivan, and he talks about his profession with great love that i really want to immediately ask how creative it is to make a barrel, because before this we always perceived winemakers. such creative people, but bondars are something new for me, well, our profession is that we are like creators, like artists, yes, we approach each barrel individually, yes, these barrels are there, some can be used for 50 years , 30, 40, some young people there are up to 10 years old, the most important thing is to save it and pass it on to work, we open them, clean them,

look at them, how to repair them, yes, there are even barrels that are older, yes, these are large bottles, no, well, this is a slightly younger barrel, but why is it necessary? wood, of course , has its own shelf life, but since we have classic wines, they are aged for a long time, in oak barrels, so a barrel accumulates a certain genetic memory, its aromatics, which it then transfers to young wines. the barrels are so big that it takes two people to roll them. let's put it somewhere here, well, in fact, there is a very large, as it were, personnel shortage in our profession, yes, even i myself like i would have studied at stoler for my time, but completed my higher education there, how i got into this field and well, i

worked here all my life, this year we formed a project like a bandar school, well, thanks to our leadership, they, well, in the future we are considering building our own bandarka and launching the production of barrels, these are andrey and roman, these are the guys who work at our enterprise, they got jobs here as wine processors, but they heard about such a program as the bandarka school and wanted to retrain, i’m 27 years old, i studied as a legacy of instrumentation and automation. i’m from the city of inakiva, donetsk region, i first came to rostov, worked there for a year, then worked in moscow for a year as a courier , then i also worked in moscow for a year as an internet specialist, and then because of covid i came here, well, i worked, yes wine processor, washed large containers, bottles are called, this is a barrel, a bottle is larger, there are 400 liters, a bottle can hold

20,000 liters. so, after i found out that there is training for such a position as bondar, i decided to try that. to learn something new, i seemed to know how to work with wood a little, but the bandar business showed me all sorts of new ways of how it can be done, how to do it beautifully, we are now on the main square, here is the upper basement, and the building was still built during tsar, in 1894 it was completed, yes, here we work... with our containers, there is a middle basement below us, this is the whole large area where we are, under it there are large tunnels and containers where wine materials are stored, the same thing containers with which

we work, but in principle, when you notice how people work here, how they treat wood. what they do with it is captivating and you want to try it yourself. tanyush, look, our window is leaking here, we need to caulk it to stop the leak. so, here we have a bottle, which we made, put into operation, it’s like the brainchild of our workshop, the bottle had a capacity of about 1,500 liters, from it we... well, a thousand-man and, as it were, put it into operation and already filled it wine and the final touch, like caulking the window, so that to prevent the last leaks, due to this , here is a girl who graduated from our bandar school, now she does it in practice, studies and

puts her skills into practice. i’m 19 years old, i’ll be 20 soon, i’m from simferopol, i’m studying at the simferopol institute, to become a winemaker , it turns out that they came to us and offered us to study at a bandara school, and i was the only girl in a bandara school, in my stream, there were a lot of boys, though mostly all of them were married, but oh well. well , it seems to me that firstly, it’s useful just for general development as a person, that is, the ability to work with different tools, the ability to work with wood, and it was also interesting from the point of view of the

fact that i met different people, new people, interesting people, and i made useful contacts and that’s cool, well, besides, i really seem to have learned to understand winemaking technology a little better. ivan, well, we talked with your graduates. schools, but as we understand, not all of them even want to connect their lives with this profession after that, a really difficult profession, and as you said, your idea was to find new personnel, that’s how successful you think this project is, considering that some guys, they decided to connect their lives with someone else, well, everything seems to be going smoothly a matter for the future, as you rightly said, is the selection of personnel, at the moment we had two graduates, that’s about 12 people, so there were two groups of six people, we already have results, two people remained to work

at our enterprise, plus two people left to our branches, they also work there in a bandart direction, i really hope, in fact... that winemaking is an industry that under itself - under itself - crushes many other industries, this includes yeast, this and nutrition for yeast, these are vineyards, respectively, now there are a lot of their preparations, fertilizers for vineyards, that is, this is a bottle, this is a cork, and a cap, this is a huge industry that crushes a lot of production, well, in the end it’s all... supplies the russian economy and so i think that sanctions may even be for the better, because it is like an impetus, an impetus for the development

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have no sleep or rest, let's sign up and look. german authorities intend to double military assistance to ukraine next year, writes bloomberg. his sources report that the ruling coalition has agreed to allocate up to 8 billion euros to kiev. it is clarified that berlin is going to purchase f-35 fighter jets, the israeli proarrow system and a helicopter for kiev. a new bill has been introduced in the united states to temporarily continue funding the federal government. it... does not provide for the allocation of assistance to israel and ukraine. the document was proposed by the new speaker of the house of representatives, mike johnson , saying that if the text is adopted in such a editors, this will at least allow the country to avoid a shutdown. the white house has already condemned this proposal, calling it a waste of time. in the kupinsky direction , the military of the western district destroyed